Chief scientist Caroline McMillen taking SA research to the world

Six months into her three-year tenure as South Australia’s Chief Scientist and Professor Caroline McMillen is working towards her aim of taking the state’s health and science capabilities to the world.

Lured back to SA in 2018 after spending seven years in NSW, biomedical expert Prof McMillen is confident SA’s health research outcomes and infrastructure are “well above world-class” and our transforming industries capable of attracting international interest.

“I know from the work I do and access to detailed analyses that exist, that SA’s research is well above world standard,” she says. “The translation of that research delivers value to the state, it’s what brings people into SA, it builds new opportunities for business and industry and it’s what builds a global footprint to put SA on the map.”

“World-class, high-quality research, when it includes collaboration and engagement with industry and government, drives and delivers real impact for our economy, our health and our environment.”

Prof McMillen draws attention to the work required to attract over $100 million in funding for a co-operative research centre focused on SA satellites, an example of how great research, collaboration and investment can build a new space industry sector right here in the state.

Succeeding former Chief Scientist Leanna Read, Prof McMillen gives independent advice to the State Government, education institutions and industry on matters of science, research, technology and innovation.

SA’s chief scientist Caroline McMillen returned to SA after seven years as vice chancellor at the University of Newcastle. She is pictured at SAHMRI. Photo by JKTP.

Prof McMillen’s own research is internationally recognised, in particular, her research into the impact of the nutritional environment in early development on cardiovascular health and metabolic disease later in life.

Born in Northern Ireland and growing up in England, Prof McMillen went on to attend Oxford University, where she completed a BA (Honours) and a Doctor of Philosophy. She also completed her medical training, graduating with a MB, BChir from the University of Cambridge.

Moving to Australia in the early 1990s, Prof McMillen launched a career at Victoria’s Monash University in academic leadership roles before a call came for her to head to SA to lead the University of Adelaide’s Department of Physiology.

Prof McMillen’s family has been based in SA ever since, with her three children raised here and her husband still working as a doctor in a busy general practice at Christie’s Beach.

In 2011, she left SA to become the University of Newcastle’s vice chancellor and was instrumental in driving collaboration between industry, researchers, start-ups and investors, leading the institution towards its ranking in the top 1% of universities worldwide.

During her time in Newcastle, Prof McMillen travelled regularly back to SA to be with family. However, it wasn’t until she made the move back permanently last year that she was able to appreciate the full extent of Adelaide’s rejuvenation, both from a lifestyle perspective – small bars, laneways, and affordable living – and from an industry and economic perspective.

“There is a literature on ‘magnet cities’, cities that have gone through a period of decline and then transition to blossom,” Prof McMillen says.

“At the heart of that transition are creative, young professionals. Whether it’s Pittsburg or Barcelona, across the world you can chart journeys of these cities from decline to success. I think the creative industries in Adelaide and the strong STEM (science, technology, engineering, mathematics) base provides the city with a real buzz and sets Adelaide on a clear upward trajectory.”

Settling into her role as Chief Scientist, Prof McMillen is engaging with businesses, government departments and key industry stakeholders in a range of STEM fields and is currently working on The State of Science Plan with government agencies to determine future priorities and strategies to build SA as ‘The State of Science’.

She also meets with start-ups, university students and faculty members, as well as school students to discuss pathways into STEM careers and engage with the next generation of researchers.

SA chief scientist Professor Caroline McMillen is a champion for science education and gender equality in STEM. Photo by JKTP.

Prof McMillen is a champion for gender equality in STEM and highlighting issues that are still prevalent in the sector, including the gender pay gap.

A study conducted by Australia’s Chief Scientist Dr Alan Finkel showed in 2011 that only 16% of people with a STEM qualification were female.

“When I became a scientist many years ago at Oxford I was pretty sure that we’d have any gender issues sorted in a few years, but it turns out I was wrong,” Prof McMillen says. “I’ll be more than 100 years old before 50% of our professors in science are women and frankly I don’t think we should have to wait that long!”

As part of her role, she continues to champion women at all stages of their careers in STEM and is determined that SA can lead the change towards gender equity in science careers.

“I’m keen to be able to do that and make sure we’re having the outcomes that will set the stage for success for girls and women in STEM,” Prof McMillen says.

“SA has reached many gender equality milestones, we were the first in the world to run for parliament, so if there’s any state that can do it, it’s us.”

Prof Caroline McMillen is Brand South Australia’s latest I Choose SA ambassador for the health industry.

Industry in focus: Health

Throughout the month of April, the state’s health industry will be explored as part of I Choose SA.

South Australia’s health sector is among the best in the world, renowned for developing new and advanced technologies and research outcomes. Our health industry infrastructure is world-class, providing new pathways and job opportunities, as well as a growing potential for health tourism.

Read more health stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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Technicolor’s Mill Film recruiting globally for Adelaide studio

Technicolor’s Mill Film Adelaide studio is drawing on local and international talent to build its workforce which is expected to grow to 300 employees by the end of 2019.

The visual effects studio, comprised today of 140 employees including management and operations, is working from a temporary space in Adelaide’s west, and is anticipating a move into its permanent home within the CBD Myer centre by mid-June.

In 2018, Technicolor and its brands – MPC, MR. X, Mikros and Mill Film – worked on 40-plus titles for major studios including A Wrinkle in Time, Predator, The Nutcracker and the Four Realms, The New Mutants and 14 episodic projects from Mr. X including new seasons of American Gods, Carnival Rows, Narcos, A Series of Unfortunate Events and Vikings. This is in addition to its film credits related to Jungle Book, Wonder Woman and The Shape of Water.

Mill Film specifically, is focused on providing world-class visual effects for feature film and episodic production markets for major studios and streaming services. The Adelaide studio is expected to grow to 500 employees over five years.

Mill Film Adelaide’s managing director Mark Thorley says the studio is currently actively recruiting for a variety of positions in areas of animation, lighting and environment. The hiring will be a combination of established professionals in the market as well as emerging talent coming out of universities through Technicolor’s Academy.

Mill Film Adelaide’s managing director Mark Thorley.

Mark confirms that the academy has already taken on 40 graduate positions, with a second intake for the one-year paid learning and development program now under way.

“It’s pretty unique from an Australian perspective,” he says. “We pay these individuals from day one and then bring them on the floor once they’ve graduated.”

Mark moved to SA from Queensland to take up his position and says Adelaide’s lifestyle strengths played a part in the company choosing the southern state to expand the brand.

“It’s a great city, in an amazing part of the world, offering the combination of great talent and lifestyle,” he says. “Adelaide is Australia’s best kept secret. We’re thrilled to be here and business is off to a great start. I am incredibly proud of the great work we are doing and can’t wait for the final product to reach audiences everywhere.”

The announcement that Adelaide would welcome a Mill Film studio came in 2018 and was received as a game-changer by the state’s creative industries. The former Labor government also announced its backing of the project with $6 million from the Economic Investment Fund. More than a year later, Mill Film Adelaide has secured its first 12 months’ worth of work.

Mill Film is currently working on Dora The Explorer, an adaption of the popular animation series, and will announce further projects in late 2019, early 2020.

Dora The Explorer is in cinemas from August 2.

“Technicolor is always looking for locations that can offer a new talent pool of skilled VFX artists and therefore we started talking to several state governments before deciding to settle in SA,” Nathan says.

“In addition to (state and federal Post Production, Digital and Visual Effects) rebates, Adelaide offered an opportunity for expansion because of its pool of proven creative talent, access to universities to develop and nurture talent, and the infrastructure already in place for such high-end projects, inclusive of internet infrastructure to allow us to move large amounts of data around,” Nathan says.

“This combined with the lifestyle and quality of life in Adelaide makes it the perfect environment for fostering creativity.”

Nathan Wappet, Technicolor Production Services COO, says the industry is currently experiencing one of its biggest shifts, brought on by an unprecedented demand for content.

“The shift is so massive, it’s changed the definition of what a studio is, with new entrants Netflix, Hulu, Apple, and Amazon Studios setting the bar, and traditional studios announcing their own content distribution platforms,” he says.

“These changes are blurring the line between feature and episodic; short and long form, to the point where quality expectations and production values are the same for all content creators, regardless of distribution platform.

“In the midst of this shift, Technicolor, and its brands are in an unparalleled position to deliver on clients’ and project needs without compromising quality by optimising picture, sound, and visual effects services.”

A scene from ‘Gladiator’ for which Mill Film won an Oscar for visual effects.

Technicolor’s presence in SA is a boost to not only jobs in the state, but the overall local VFX industry, which already home to large VFX house Rising Sun Pictures as well as boutique studio Resin, both of which have an international reach.

Nathan says existing VFX businesses in Adelaide will benefit from Technicolor entering the market as the company often needs to outsource some of its VFX and animation work.

“These studios would be the most likely beneficiaries of any local outsourcing as well as the training and growth of a local artist and technology talent pool. It is a winning proposition for all players,” he says.

Mill Film is anticipating on being a VFX, animation and content production of excellence with hopes of mirroring the success of Technicolor’s MPC Film Montreal studio which grew to more than 1000 people in 2018.

Mill Film’s global managing director Lauren McCallum has a vision for Mill Film to be the most inclusive tier-1 studio in the world, putting talent first and embracing diversity in its work.

“Adelaide helps us achieve this by allowing us to tap in to a talent pool we wouldn’t otherwise have been able to – opening up new pathways in to the industry for even more diverse creatives,” she says.

“The demand for visual effects content has exploded in recent years and we don’t anticipate this will slow down.”

Industry in focus: Creative Industries

Throughout the month of March, the state’s creative industries will be explored as part of I Choose SA.

South Australia is home to a thriving ecosystem of creative businesses and specialists who are delivering world-class works VFX, TV and film production, app development and the VR space. Read more creative industries stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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What’s next for Anton Andreacchio and Jumpgate VR?

Bold moving images of the South Australian landscape changing over three billion years are soon appearing at the renowned Venice Biennale, and Anton Andreacchio is among the Adelaide creative team making it happen.

“It started with an exhibition in Adelaide at the Hugo Michell Gallery and everyone was so blown away in the contemporary space they suggested we submit to the Venice Biennale,” Anton says.

Now Living Rocks: A Fragment of the Universe by artists James Darling and Lesley Forwood with Anton’s Jumpgate VR, composer Paul Stanhope and the Australian String Quartet is the only Australian project this year selected as an Official Collateral Event.

The stunning installation headed to Italy centres on a shallow 30m-long pool flooding an historic Venetian building, rock-like microbial structures will emerge from the water while a 36.5m-long and 3m-tall moving image artwork towers over its sides.

James Darling & Lesley Forwood, Living Rocks: A Fragment of the Universe, 2018, Adelaide, digital video (20-minute loop), 1.5 tonnes Mallee root & 4,000 litres of water, 1612 x 464 cm; Installation view at Hugo Michell Gallery, 2018. Photo by Sam Roberts Photography.

It is yet another impressive achievement from the creative company Jumpgate VR that further adds to its growing global reputation. In 2015, Anton’s thriving business created what is believed to be a world first virtual reality symphony with the Adelaide orchestra, the performance attracting work from all over the world.

For Anton, Adelaide has been the ideal place to launch his creative businesses, with the first digital agency Convergen started in 2009 with his brother Carlo.

Since then they co-founded four other companies, virtual reality company Jumpgate VR, film production company Double Bishop, and data science consultancy GMTI Consulting. Just a few weeks ago they also started post-production company Artisan Post Group with Michael Darren.

“We are already doing some of the post-production work on The Hunting currently shooting at Adelaide Studios, and we’ve just landed our first Hollywood horror movie that is about to enter post-production,” Anton says.

As the businesses continue to grow Anton has also emerged as a leading voice promoting the state’s creative industries. He is now a board member of the SA Film Corporation Board, Adelaide Film Festival and the inaugural Entrepreneurship Advisory Board, which has supported the launch of the new SA Office of the Chief Entrepreneur.

Anton Andreacchio of Jumpgate VR is the latest I Choose SA ambassador. Photo by JKTP.

His business is also taking a lead in moving into the State Government’s ambitious Lot Fourteen hub being created at the former Royal Adelaide Hospital in the CBD to create an entrepreneurial ecosystem.

The 7ha neighbourhood is designed to bring together start-ups, mentors, corporations, researchers and investors with creatives in a bid to nurture talent in some of the world’s fastest growing industries.

Anton’s team of 14 staff will be spread between Lot Fourteen’s Eleanor Harrald building and the current Adelaide Studios office, home of the SA Film Corporation in Glenside, “as it’s important to also be part of that industry base”.

An office in Melbourne has been closed with Anton saying it was an important space for building interstate relationships but has now served its purpose. The company is keen to remain nimble in a quickly changing world.

“It’s almost impossible to see more than six months ahead, particularly with how fast tech is changing, there was 100 years of change happening in 10 years and then that change is now happening in one year,” he says.

It’s not only the arts world where the suite of companies are rising stars. There’s a strong relationship with industry-based training organisation PEER and contracts in the sporting world after Jumpgate joined forces with the Australian Football League a few years ago.

Jumpgate VR created what is believed to be a world first virtual reality symphony with the Adelaide orchestra in 2015.

It’s cutting edge work with the game’s elite athletes to improve performance using virtual reality headsets to see replays or new game play simulations and has seen its AFL club clients swell from one to four.

Anton believes a key to building successful companies is taking “an Adelaide approach, let’s build relationships, then ask where it fits”.

“We’ve had to have a local sensitivity but a global focus, but wherever we work we like to act like we are local,” he says.

“We’ve found we have to be relationship focused and it’s not constructive to be over promising, in the entrepreneurial and tech space there’s a lot of over-promising.”

It is a consistent message from the young achiever who has a strong belief in the future of the state’s creative industries.

“I feel excited about the year ahead, we are in a great position, there is just so much to do and it’s good fun,” he says. “We are planning for our future as well as looking at what’s happening in SA and thinking this is a great time to be here, we are kind of countercyclical in SA from the rest of the country … we’re finding there’s more demand than ever.”

Anton Andreacchio is Brand South Australia’s latest I Choose SA ambassador for creative industries.

Industry in focus: Creative Industries

Throughout the month of March, the state’s creative industries will be explored as part of I Choose SA.

South Australia is home to a thriving ecosystem of creative businesses and specialists who are delivering world-class works VFX, TV and film production, app development and the VR space. Read more creative industries stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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VFX studio Resin reaching new heights as projects soar

Post production rebates, revolutionary high-speed internet networks, and a growing reputation for world class visual effects (VFX) work are just some factors Adelaide studio Resin says is boosting business.

The opportunity to grow at the small VFX studio specialising in long-form series and feature film VFX has prompted the Adelaide born and based Resin to branch out and open offices interstate.

At the end of 2018, Resin expanded with a new business partner to open studios in Melbourne and Brisbane, a huge feat for the relatively small business and its 14 staff and portfolio including the 2019 Storm Boy, Electric Dreams, Red Dog and Netflix series Tidelands.

The business’s founders, VFX supervisor Grant Lovering and VFX producer Lincoln Wogan, say Adelaide is a great location to co-ordinate production between the teams Resin is building in the other studios.

“The expansion opens up access to more projects coming into Australia and will enable more face time with less travel to be with our clients in those locations,” Grant says.

Resin was the primary VFX vendor for the beloved Storm Boy remake, creating a digital double of the famous pelican Mr Percival, along with ocean and storm VFX.

Resin’s VFX producer Lincoln Wogan, left, and VFX supervisor Grant Lovering are Brand South Australia’s latest I Choose SA ambassadors. Photo by JKTP.

“Virtually anything you see on TV, in a series or on film, will have VFX in it,” Lincoln says. “Sometimes it’s as simple as they’ve shot at a particular location and all the signage needs to be removed, to changing a half-built location in a studio set to a dense jungle.

“Sometimes it’s simulating something too dangerous to do practically, but the most common requirement is to fill in the gaps to make the audience believe what is presented to them on screen no matter how unbelievable that may be.”

Despite Resin’s work ending up on small screens and cinemas nationally and worldwide, the business’s founders say Adelaide will remain as the headquarters.

“Fortunately the opportunity to do this work from any location means we don’t need to relocate to Los Angeles,” Lincoln says. “Regular visits make me appreciate Adelaide’s five minute commute to the studio.”

VFX supervisor Grant agrees, adding that the rollout of the city’s Ten Gigabit ultra-fast fibre optic network has been a tremendous benefit, however, it’s the state’s sound training facilities and VFX education courses training the next generation of VFX professionals that is helping grow VFX as an industry in Adelaide.

“For the younger generation that’s coming through now, there are heaps of good (VFX and post production) courses available in SA through our universities and private education institutions,” he says.

“We have great training facilities all around us and we have brilliant physical infrastructure that allows us to compete internationally.”

A shot from TV series Electric Dreams (Sony Studios).

SA’s Post Production, Digital and Visual Effects (PDV) rebate is also making Adelaide an attractive place for large budget international productions.

The offset sees companies receive a 10% rebate on their SA expenditure. Combined with the Federal Government’s PDV offset of 30%, international films can apply for a total combined 40% rebate on expenditure on post production, digital and VFX works on eligible projects.

Resin was born in 2006, with Grant and Lincoln partnering to create a post-production and VFX studio specialising in television advertisements. The work was consistently flowing and in 2010 Resin began working internationally for clients including Disney and Braun over a two to three year period.

Despite the distance between SA, the US and Europe, Resin continued effortlessly to base itself in Adelaide and complete all works from its small studio with about 17 staff at its peak.

But due to an economic downturn in the US and with the Aussie dollar soaring, international work for Resin began to contract and so the business focused itself on more local projects.

Resin’s Lincoln Wogan, left, and Grant Lovering, with the digital double of Storm Boy’s famous pelican Mr Percival.  Photo by JKTP.

By 2015, Resin had completed a few TV and film projects, including film Red Dog, when it became the sole VFX vendor for US series Hunters, with executive producer Gale Anne Hurd of The Walking Dead and Terminator franchises.

“At the end of that project we came away knowing this was our future … we pieced together that production in advertising wasn’t a growing market, shifts were happening,” Grant says.

“We were in the emergence of Netflix and all the other streamers as well so it was quite a good opportunity in the marketplace.”

With an increase in streamed content creating a demand for long-form VFX work, Resin changed its focus to rely solely on TV and film work, joining Ausfilm and focusing itself in LA. That focus led to the opportunity to work on Sony TV series Electric Dreams, an anthology of stories from Philip K Dick (Bladerunner). Resin travelled to Chicago and completed on-set supervision and VFX on two episodes, while also working on The Tick (Sony) and Queen of the South (Fox).

Growth at Resin has been on a healthy upward climb over the past three years. Grant and Lincoln say they are preparing for work to “explode”.

“We’ll need to make a decision about how much we want to grow in the next 12 months with some great projects lining up, it’s that significant,” Grant says.

Grant Lovering and Lincoln Wogan are Brand South Australia’s latest I Choose SA ambassadors for creative industries.

Industry in focus: Creative Industries

Throughout the month of March, the state’s creative industries will be explored as part of I Choose SA.

South Australia is home to a thriving ecosystem of creative businesses and specialists who are delivering world-class works VFX, TV and film production, app development and the VR space. Read more creative industries stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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New lion roars: why Pelligra Group is investing in SA

Immediate acceptance and flourishing activity at Lionsgate – the repurposed former Holden automotive factory at Elizabeth – signals an unexpected but welcome surge in business confidence for a region that is swiftly re-inventing itself and reviving its fortunes.

Designed to serve as a new industrial hub for Adelaide’s north, the 122ha Lionsgate site has been quickly populated with new businesses, proving itself to be an appropriate place for the timely expansion of existing companies and the foundation for new enterprises coming into South Australia.

Melbourne-based developer Pelligra Group bought the land from Holden during 2018, announcing that it would spend $250 million to redevelop and rename the site as Lionsgate Business Park. When the deal was settled in January, it signalled that SA carries significant potential for major investors from outside this state.

Ross Pelligra, chairman of Pelligra Group, says he was initially attracted by the size of the Lionsgate project – being one of the largest commercial land assets under one title in Australia.

A bird’s eye view of the former Holden site, now known as Lionsgate, at the end of 2017.

He is also thrilled that the site redevelopment is providing a springboard for new industrial opportunities to emerge in SA, at a critical time when industry is being revolutionised through rapid developments in technology and skills.

“Manufacturing is not like it was 20 years ago. The future is linked to the next level of urban renewal and advanced technologies,” says Ross.

“I believe that what is happening at Lionsgate represents the big way forward, providing a centre for up-skilled manufacturing and machinery – and the workforce in SA is ready for this leap forward.

“I truly believe that the leading edge SA business has is its people, and they are ready to embrace the next generation of manufacturing possibilities. The quick uptake of new manufacturing tenants at Lionsgate proves this.”

German battery giant sonnen and Business SA Exporter of the Year Levett Engineering are among the first wave of companies that have moved into the Lionsgate site, with the addition of more local and international manufacturing and technology tenants to be announced during March.

German battery giant sonnen’s Australian HQ is now based at Lionsgate, pictured is manufacturing manager Adam Williams. Photo by JKTP.

“Acceptance has been far beyond my expectation,” says David Reid, senior director with CBRE, the real estate agency responsible for signing up Lionsgate tenants.

“Industrial expansion on this scale represents a huge success for the local economy and the beginning of a new era for the northern suburbs. I think the new road network, with the completion of the Northern Connector, is showing that this location is very accessible, affordable and highly functional.”

Pelligra is a family company, headed by Ross and his brother Paul Pelligra (CEO), with more than six decades of experience in building and construction, and has made a solid commitment to support the rebuilding of manufacturing.

It’s a strong endorsement, as the world has seen many large industrial cities plunged into an economic tailspin after the closure of automotive manufacturing plants – Detroit in the US being the most shocking example. Ross views the departure of Holden from Elizabeth and the immediate opportunities presented by the Lionsgate site very differently.

“We came to Elizabeth with a positive attitude,” he says. “We didn’t want to just fill up this space with warehousing – we wanted to invest and be supportive of growth industries, and that is the emerging manufacturing industries that are embracing new technologies.”

The Elizabeth plant has transitioned from automotive manufacturing to an advanced manufacturing hub and business park.

Lionsgate will eventually combine a mixed-use retail precinct, café and museum, a central park named Lion Park, and a suite of precincts for engineering and construction, automotive companies, food, beverage and pharmaceuticals companies, and education, medical and recreational businesses.

“I don’t see us completing Lionsgate for at least another five to 10 years, because it will need to keep changing to meet 21st century manufacturing needs,” says Ross. “I can see that we will be pulling down some existing buildings to construct new buildings that incorporate innovative and intelligent elements in their design that best suit modern machinery and tenants.

“I talk about the future vision in this way because Pelligra will be here for the long haul. I believe the steps we have taken at Lionsgate will encourage other developers to look at opportunities in SA and adopt the same positive outlook.”

The Lionsgate development also signals the start of continuing investment in SA by the Pelligra Group, which is building a new complex to support Sanjeev Gupta’s Whyalla rejuvenation, including $45 million in a four-star ocean-view hotel.

Ross Pelligro says the company is only weeks away from finalising plans with council, then will start the selection process for architects and discussions with major hotel brands as operator tenants.

“I believe our willingness to invest will stimulate more investment to come into SA,” he adds.

Industry in focus: Trade and Investment

Throughout the months of January and February, the state’s trade and investment industry will be explored as part of I Choose SA.

South Australia is in a prime position for trade and investment opportunities as we have a 24-hour connection to international markets and a prime reputation for our premium products and services.  Read more trade and investment stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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Blaze of glory: FCT International a glowing success

From a nondescript warehouse in Thebarton in Adelaide’s western fringes is a global company that has quietly worked away on spectacular flame effects watched by millions worldwide.

FCT Flames has been behind the man-made flame effects on show at every Olympic Games ceremony since 2000, and despite the international reach and presence of the company, Adelaide has always been home.

“With the way communications and travel have changed in the last decade or two, you can do business from almost anywhere, Adelaide is a good place to be located,” says FCT International managing director Con Manias.

“We generate quite a bit of revenue for the state, everything we do is export and it’s certainly significant. Our technologies are good, they’re homegrown and we’re able to offer them around the world.”

FCT Flames falls under the FCT International group of companies which also include FCT Combustion and FCT ACTech. While developing the flame technology for major sporting events around the world is certainly the talking point of FCT International, the industrial combustion side of the business generates the most revenue.

FCT International managing director Con Manias holds the Sydney 2000 Olympic torch. Behind him (on right) is a test rig of the tornado-style flame cauldron used in the 2010 Singapore Youth Olympics. Photo by JKTP.

FCT was born in 1984, engineering industrial burners for the cement industry and has since grown to become a leading global supplier of burner systems for the cement, iron ore pelletising and lime industries.

FCT holds a competitive spot in the iron ore pelletising market for burner systems, dominating about 70% of world sales of systems with rotary kilns and indurating furnaces.

“People who manufacture cement, lime or iron ore pellets need burners to operate their plant because they are high temperature processors. We design and supply the burner systems they use,” Con says.

“A lot of the design happens here (in Adelaide) and some are manufactured here, but some are also manufactured in other parts of the world depending on where the project is.”

Con says exports make up the majority of its market, with 95% of FCT Combustion products and services heading offshore, with the company’s reach extending to all continents of the world except Antarctica. FCT Combustion has operating offices in Canada, the US, South America, Asia Pacific, Europe, the Middle East and North Africa.

“It’s always been an international business, we have always done a lot of our work in other countries,” says Con, who has been involved with FCT for 23 years.

“What’s happened more recently is that we’ve grown quite a lot and we’ve been able to better access our markets in the Americas, Europe, the Middle East and Asia.”

FCT International has a workforce of about 45 people, the majority of which are highly skilled and educated engineering, mechanical and technical employees, some of which hold PhDs.

The Adelaide base employs 28 staff, but Con says the supply chain also highly benefits as “for every one person we employ, there’s probably another three or four people employed by businesses we work with”.

FCT started out as an English company that was bought by Adelaide Brighton Cement in 1995. In 1999 it became independently owned and has since been under the same ownership and management.

A year later, in 2000, FCT Flames burst into the international spotlight when it was chosen to design and construct the relay torches and cauldrons used at the Sydney Olympic Games, with star athlete Cathy Freeman lighting the Olympic cauldron at the opening ceremony remaining one of the most iconic sporting moments in Australian history.

FCT’s Olympic rings of fire.

Since 2000, FCT has been involved in supplying the flame equipment and effects in every summer and winter Olympic games, including the Olympic rings of fire at Athens in 2004 and the spectacular ‘burning man’ for the European Games in Azerbaijan in 2015.

“The flame is key because it carries the spirit of the Olympics,” Con says.

“The flame comes from the sun, it’s lit in Greece in Olympia which is where the Olympics were held 2500 years ago, and then that spirit in the flame gets transferred through relay torches to the Games venue. The climax is then the opening ceremony and lighting of the cauldron.”

For Olympic flames, FCT Flames usually has 12 months – sometimes fewer – to undertake research and development, testing and construction at the Thebarton workshop.

“In Athens we had flames burning on water, really spectacular stuff, but to work out how to do that it took a lot of testing and R&D and making sure it was stable under all conditions,” Con says.

“It was all quite technical and a very nifty project to ensure all that happened faultlessly.”

Con Manias is Brand South Australia’s most recent I Choose SA ambassador for the trade and investment sector.

Industry in focus: Trade and Investment

Throughout the months of January and February, the state’s trade and investment industry will be explored as part of I Choose SA.

South Australia is in a prime position for trade and investment opportunities as we have a 24-hour connection to international markets and a prime reputation for our premium products and services.  Read more trade and investment stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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From Holdens to home batteries: sonnen helps recharge workforce

Adam Williams began his first full-time job as an apprentice toolmaker at Holden’s Elizabeth factory at the age of 19. Fast forward more than two decades and instead of cars coming off the production line it’s home battery systems.

After almost two decades working at Holden in various roles including leadership and management positions, Adam is still in the manufacturing game and is back under the same roof of the historic car-making site.

He now leads manufacturing operations at sonnen, a global home battery giant that has set up in the old Holden factory, now rebadged as Lionsgate Business Park and home to a small handful of other hi-tech manufacturing businesses.

“Ironically, my very first day at Holden was in this building that sonnen is setting up in,” says Adam, Brand South Australia’s latest I Choose SA ambassador for the trade and investment sector.

“Holden was a big part of my life, it taught me a lot and gave me a big insight into business, lead processes, safety and culture, which are all invaluable to manufacturing outside of auto.”

sonnen Australia’s manufacturing manager Adam Williams is Brand South Australia’s latest I Choose SA ambassador. Photo by JKTP.

The former manufacturing plant in Adelaide’s north has remained relatively disused since the last of Holden’s Elizabeth employees officially clocked off for the last time in November 2017, closing a near-century old chapter of Australian car-making history.

But investment by Melbourne-based Pelligra Group in the site has seen advanced manufacturing tenants including sonnen move in and establish presences here in SA.

Founded in Germany in 2010, sonnen produces the sonnenBatterie, a hi-tech energy system that stores and adjusts household usage of solar power.

All but two of the current 50 employees at sonnen’s Australian HQ are ex-Holden workers, and Adam says their auto-manufacturing skills have been transferrable into the new industry.

“When you’ve been doing something for so long, you never quite know if your skills will be relevant in a different industry, but I quickly found the philosophies and mentality around manufacturing and business were very transferrable,” he says.

“Our employees bring many skills in terms of understanding continuous improvement, they understand safety, advanced manufacturing and lean manufacturing.”

The first employees at sonnen’s Adelaide factory when it opened in 2018.

Adam left Holden in 2015, two years after General Motors officially announced it would eventually close the Elizabeth plant. He went on to spend three years at medical x-ray manufacturer and start-up Micro X based at the Tonsley Innovation District, another old car factory once home to Mitsubishi.

Upon hearing the news of sonnen’s plans to invest in SA, Adam researched the home battery maker and was drawn to the opportunity to be a part of a global company with high manufacturing volumes of about 10,000 home battery systems a year.

“To see this site reborn is really exciting, it’s going to be good for the state and good for the northern area of Adelaide,” he says.

“I love manufacturing and the philosophy behind it, what it brings to the state and the economy. Even though I left Holden, it’s an industry I want to stay in.”

The sonnenBatteries work by controlling how the battery stores and releases solar power into the home. The system can isolate itself from the electricity grid during blackouts, allowing a household to use its own stored energy until the power comes back on.

In Germany, thousands of homes are already connected to a ‘virtual power plant’ – a sonnenCommunity – where power is shared between households, resulting in no need for a conventional energy provider.

Minister for Energy and Mining Dan van Holst Pellekaan, left, and Premier Steven Marshall congratulate Sonnen CEO Christoph Ostermann at the sonnen launch in Adelaide in 2018.

“That is the goal here as well,” Adam says. “The more people we have on batteries, the less demand on the grid.”

sonnen was the first vendor to be accredited to SA’s Home Battery Scheme, a $100 million government initiative allowing households to install solar panels and a storage battery at a reduced cost.

But it wasn’t the scheme that motivated sonnen to set up in SA, says head of Asia Pacific and managing director of sonnen Australia Nathan Dunn, but rather the state’s advanced manufacturing capabilities.

“The ready pool of talent in SA will allow us to tap into future demand for sonnenBatteries and allow us to scale our operations within SA,”  Nathan says.

“Another reason we have chosen to establish a presence in SA is the significant local ecosystem of suppliers that we can partner with to acquire components needed for the manufacturing of sonnenBatteries locally.

“Our goal is to ultimately increase the level of Australian sourced components to build a battery that is fully made in SA.”

Nathan says the goal is to produce sonnenBatteries to meet the needs of Australian customers before the company looks towards export opportunities into New Zealand, Japan, Thailand and Malaysia.

Read more:

· German battery giant to create 430 manufacturing jobs for SA

· Why energy giant sonnen chose to invest in SA

Industry in focus: Trade and Investment

Throughout the months of January and February, the state’s trade and investment industry will be explored as part of I Choose SA.

South Australia is in a prime position for trade and investment opportunities as we have a 24-hour connection to international markets and a prime reputation for our premium products and services.  Read more trade and investment stories here.

Visit I Choose SA to meet the people building business and industry in SA, and to find out how your choices make a difference to our state.

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